Related knowledge of aluminum sawing machine
The fully automatic aluminum cutting machine is a cutting machine controlled by a numerical control system that can automatically achieve functions such as feeding aluminum tubes and steel tubes, sizing, clamping, tool feeding, releasing, conveying finished products, printing batch numbers, and outputting tailings, and automatically cycle to achieve continuous automated processing.
Working principle: By utilizing the principle of gear differential feed, the tool is longitudinally fed on a high-speed rotating cutterhead, thus realizing a new concept of steel pipe clamping and cutterhead rotation cutting. Effectively solved the problems of high energy consumption, machine tool vibration, low cutting efficiency, short tool life, low production efficiency, poor end face quality of steel pipes, and inability to measure to length in high-speed rotating steel pipe processing methods. The CNC system control can automatically realize functions such as steel pipe feeding, sizing, clamping, tool feeding, loosening, conveying finished products, printing batch numbers, and tail material output, and automatically cycle, thereby achieving continuous automated processing and greatly improving work efficiency, providing a solution for enterprises to achieve continuous large-scale production.
Usage: Parts for fully automatic aluminum profile cutting machine, heat sink, audio panel, graphics card, network card, CPU, hard drive case, MP3 aluminum case, USB aluminum case, etc. Used for efficient and precise cutting and processing of aluminum, stainless steel, petroleum casing, welded pipe, high-pressure boiler pipe, pipeline pipe, smooth casing, etc., it can meet the requirements of large-scale production in industries such as hardware factories, petroleum, metallurgy, bearings, etc. At the same time, it can reduce electricity consumption and save steel.
Workflow: In the production process of a fully automatic pipe cutting machine, the process of cutting pipes usually includes a repetitive cycle of automatic feeding, clamping (fixing), feeding, cutting, and counting.
1、 Automatic feeding. The first step in cutting pipes: The feeding of a fully automatic pipe cutting machine refers to the combination of a 6-meter-long or 8-meter-long pipe fitting (workpiece) and the pipe cutting equipment, with the pipe fitting and equipment attached. There are many pipe cutting equipment that cannot effectively achieve this, often only making a pallet to place the entire bundle of pipe fittings on the rack, but this can also greatly facilitate the loading of workers. Some manufacturers have also developed self feeding devices, which automatically feed the pipes on the automatic feeding device to the pipe cutting machine when the front pipe fittings are cut.
2、 Clamp (fix) the workpiece. It refers to the process of fixing pipes during cutting, and the firmness of the fixation directly affects the cutting accuracy and the service life of the cutting tool (saw blade). Nowadays, the common fixing methods include manual hand-held fixation, automatic hydraulic clamping, pneumatic clamping, etc.
3、 The feeding process. It refers to the process of feeding after each section of the pipe is completed. The manual feeding method is of course hand supported feeding, while the automatic feeding method includes motor, pneumatic, and hydraulic feeding, combined with roller or screw pushing feeding.
4、 Cut off automation. This is an essential element of a fully automatic pipe cutting machine. Of course, manual feeding cannot be called an automatic pipe cutting machine. The feeding process is a gradual process of the tool as the pipe cut deepens. The existing mechanical feeding methods include gear driven, pneumatic feeding, hydraulic feeding, etc.
5、 Automatic counting function for cutting workpieces. That is to say, the number of pipes cut reflects the PLC control system now has an automatic counter function.
Safety operating procedures
1. Aluminum cutting machines, pipe cutting machines, and other machine tools are prohibited from changing cutting tools or loosening clamping materials at different speeds during operation.
2. Emergency situation: In case of power outage or mechanical failure, the power must be cut off and the saw blade must be removed from the saw material.
3. When sawing large materials, there must be someone assisting with loading and unloading, and the use of cranes must strictly follow the "Lifting Safety Operation Regulations".
4. In daily production, when sawing long materials with an aluminum cutting machine, it is necessary to use a V-type cushion support to prevent rolling and lifting from injuring people.
5. During the cutting process of aluminum cutting machines and other cutting machinery, when the material is cut off, attention should be paid to preventing it from falling and injuring hands and feet.
6. Aluminum cutting machines, pipe cutting machines and other machine tools are prohibited from changing cutting tools or loosening clamping materials at different speeds during operation
